SOP-EQ-003 Rev 1 — Baxter Verticut 475SA Bandsaw

Equipment: Baxter Verticut 475SA Bandsaw (EQ-003)

Location:

Approved by: Marty Howe, Welding Instructor

Approval date: 2026-05-24

Linked records: · ·

Standards basis: OHSA s.25; O.Reg 851 s.24 (machine guarding), s.85 (lockout), s.105 (PPE); CSA Z460-13 (Control of Hazardous Energy — 600V electrical isolation required); CSA Z432 (Machine Safeguarding — sawing equipment); CSA W117.2 cl. 9 (mechanical hazards); CSA Z94.3 (eye/face); CSA Z94.2 (hearing); CSA Z195 (Grade 1 footwear — slip resistance for coolant environment).

Machine Specs

Machine	Baxter Verticut 475SA Semi-Automatic Horizontal Bandsaw
Drive	Electric motor — hydraulic head feed system
Vise Type	Split hydraulic vise — clamps both sides of blade
Feed Control	Hydraulic flow valve — adjustable descent rate
Coolant	Flood coolant system — required for all pipe cuts
Blade	Bi-metal bandsaw blade — confirm width from nameplate
Load Sensing	Yes — hydraulic valve stops feed on overload
Auto Shut-Off	Yes — magnetic motor starter stops at end of cut
Pipe Capacity	6" and 8" pipe confirmed. Max capacity: confirm from nameplate.

⚠ Danger The blade is exposed and moving during operation. Keep all body parts clear of the blade path and cutting zone. Coolant makes the floor slippery — maintain secure footing at all times. Do not reach into the machine while powered.

PPE Required

⊙ Safety Glasses / Face Shield — CSA Z94.3. Face shield recommended for 8" pipe — large chip ejection.

⊙ Cut-Resistant Gloves — No loose cuffs. Secure fit around wrist.

⊙ Steel-Toed Boots — CSA Grade 1. Non-slip sole — coolant makes floor wet.

⊙ Hearing Protection — Required for extended operation (>15 min).

⊙ FR Jacket / Sleeves — Protect from coolant spray and chip ejection.

Pre-Use Inspection

Blade guards are in place and secure on both wheel housings
Blade is intact — inspect for missing, cracked, or stripped teeth before startup
Blade guides are set within 1/8" of the pipe OD to be cut
Vise jaws move freely — test open and close before loading
Coolant reservoir has sufficient fluid
Coolant nozzles aimed at blade guides and cutting zone
Chip pan/tray is in place and not full
Roller infeed table is clear, secure, and stable

Reference

2. CONTROL PANEL REFERENCE

Know every control before touching the machine. Do not operate any control you cannot identify.

CONTROL	TYPE	FUNCTION
MAIN DISCONNECT	Red rotary (enclosure)	Master power for entire machine. ON to operate. LOTO point for maintenance.
E-STOP	Red mushroom button	Cuts all motion instantly. Twist clockwise to release. Verify released before startup.
POWER ON	Green button	Energizes controls. Press after E-stop release or cold start.
STOP	Red button	Stops blade motor. Hydraulics remain active.
VISE OPEN / CLOSE	Buttons or toggle	Hydraulic vise control. CLOSE before cutting. Both jaws must contact pipe.
SAW UP	Button / lever	Raises saw head hydraulically. Use after cut to clear material.
SAW DOWN / CUT	Button / lever	Starts hydraulic descent for cutting.
FEED RATE	Hydraulic flow valve	Controls blade descent speed. Slower = safer for large/heavy pipe. Do not adjust mid-cut.

4. PIPE SIZE & SAW ASSIGNMENT

Confirm correct saw before cutting. 4" pipe goes on the Evolution saw only.

NPS	OD	Length	Saw	Notes
4"	4.500"	12"	✗ Evo Saw	Use Evolution cold cut saw (SOP-EQ-001). Do not use bandsaw for 4".
6"	6.625"	6-7"	✓ Bandsaw	Single pass. Medium feed rate. Confirm vise clamped on both sides.
8"	8.625"	12"	✓ Bandsaw	SLOW feed rate — heavy wall. Monitor load sensing. Do not force.

5. CUTTING PROCEDURE → 5.2 Loading and Clamping (table content)

⚠ Round pipe must be clamped on both sides of the blade. Single-jaw clamping allows the pipe to rotate during cutting, causing blade grab and potential ejection.

Operation

5.1 Startup

Confirm pre-op checklist is complete.
Turn MAIN DISCONNECT to ON.
Release E-stop (twist clockwise if depressed).
Press POWER ON (green button).
Turn on coolant system. Confirm flow to both blade guides.
Press START. Wait for blade to reach full operating speed before loading.

5.2 Loading and Clamping

Place pipe on roller infeed table. Support large pipe (6"+) — pipe must not overhang unsupported.
Position pipe so cut mark aligns with blade path. Set length stop for repeat cuts.
Press VISE CLOSE. Confirm both jaws contact the pipe squarely.
Secondary check: push pipe laterally by hand. If it moves — re-clamp.
Confirm all hands and body are clear of vise, blade, and cutting zone before descending.

5.3 Cutting

Set FEED RATE: slow for 8" and heavy wall, medium for 6". When in doubt — go slow.
Press SAW DOWN to begin hydraulic descent.
Monitor the cut — listen for blade chatter or motor strain. If either occurs, press STOP.
Load sensing valve will pause feed automatically on overload — this is normal. Do not force the saw head down manually.
Machine auto shut-off occurs when the cut completes. Wait for full blade stop before approaching.
Press SAW UP. Open vise. Remove coupon from machine.

5.4 Repeat Cuts

Re-index pipe against length stop.
Re-clamp vise. Confirm secure before descending.
Repeat 5.3. Do not rush the clamping step between cuts.

Prohibitions

Never approach a moving blade — wait for full stop
Never operate with a wet floor near the saw — clean immediately
Never cut single-jaw-clamped pipe — round pipe must be clamped on both sides of the blade

Emergency Stop

Emergency Response (1) Press E-STOP. (2) Wait for blade to come to a complete stop — never approach a moving blade. (3) Turn main disconnect to OFF. (4) If coolant spill occurred, clean immediately — wet floor near a running saw is a serious hazard. Do not resume until floor is dry. (5) For blade contact: do not remove embedded objects; apply direct pressure; activate first aid; tag-out and notify instructor.

🚨 LACERATION / BLADE CONTACT: Apply direct pressure. Do not remove embedded material. Activate first aid immediately. Power off at main disconnect. Do not restart saw until incident is documented and cleared by instructor.

SITUATION	RESPONSE
Blade breaks	E-STOP immediately. Stay clear of machine. Do not approach until blade fully stops. Tag out. Notify instructor.
Pipe shifts mid-cut	Press STOP. Raise head. Re-clamp fully before resuming. Inspect blade for damage.
Motor overload trip	Do not restart repeatedly. Reduce feed rate. Allow 5 min cool-down. If it trips again — tag out, notify instructor.
Coolant leak / spill	Press STOP. Clean up immediately — wet floor near a running saw is a serious hazard. Do not resume until floor is dry.
Chip in eye	Do not rub. Eyewash station — 15 min flush. Report to instructor.
Unusual noise or vibration	Press STOP. Do not resume until cause is identified. Check blade and guides.

Lockout / Tagout

Full LOTO Required Before Servicing This equipment has hard-wired power, multiple energy sources, or stored energy. Apply formal LOTO procedure before any cleaning, maintenance, or service. Per CSA Z460-20 and O.Reg 851 ss. 137–139.

Press E-STOP.
Turn MAIN DISCONNECT to OFF.
Apply personal lock and tag to the disconnect.
Verify zero energy: press green start button — machine must not respond.
Perform maintenance or adjustment.

Post-Use

Press STOP to stop blade motor.
Turn off coolant.
Raise saw head fully (SAW UP).
Open vise. Remove all material.
Turn MAIN DISCONNECT to OFF.
Brush or squeegee chips and coolant from bed, tray, and roller table. Do not use compressed air.

Related Resources

No resources attached to this equipment yet. Add resources via the Equipment_Resources tab.

ELIM

Cannot eliminate. 6″–8″ pipe cutting at training scale requires powered cutting.

SUB

Cold-cut saw substituted for 4″ pipe (SOP-EQ-001). 6″–8″ pipe must use bandsaw — no viable substitute at training scale or volume.

ENG

Fixed blade guards on both wheel housings; split hydraulic vise (clamps both sides of blade — prevents pipe rotation); hydraulic flow-rate limit valve (load sensing pauses feed on overload); auto shut-off via magnetic motor starter at end of cut; flood coolant containment tray; main disconnect = LOTO point; 600V isolation.

ADM

Pre-use checklist (§2); instructor sign-off before independent use; feed rate matrix by pipe size and wall thickness (§5.3); minimum 3 ft bystander clearance; tag-out required on blade defect; no operation with wet floor near saw; LOTO required for blade change.

PPE

CSA Z94.3 + face shield (mandatory for 8″ pipe — large chip ejection); CSA Z94.2 hearing for runs >15 min; cut-resistant gloves (no loose cuffs); CSA Grade 1 steel-toe footwear with non-slip sole (coolant); FR jacket / sleeves.

Before you sign off on this machine

On the next page you will confirm you have:

Read this entire SOP
Received instructor demonstration of the procedure
Demonstrated competent operation to the trainer
Understood the prohibitions and the emergency stop
Had the opportunity to ask questions

If you are unsure about any step or any control on this machine, stop and ask the instructor before you sign off.

Sign off on the Baxter Verticut 475SA Bandsaw →

QR
SOP-EQ-003

Confirm training — scan to sign off Scan this code to record your acknowledgment of this SOP. Required before independent operation.